
貝克休斯STONE WALL V0級井眼密封工具可以實現可靠、安全的井眼隔離,這些氣密封機械式井眼隔離系列產品涵蓋了用戶的所有作業范圍。除上期介紹的CROWNSTONE GTV油管可收回式井眼密封工具和CAPSTONE電纜可回收井筒密封工具外,STONE WALL井眼密封系列產品還包括BRIMSTONE HP/HT井筒密封工具和TOMBSTONE永久式井筒密封工具,分別適用于HP/HT環境和封井棄井作業。石油圈原創www.h29736.cn
BRIMSTONE:HP/HT作業條件下的密封
BRIMSTONE HP/HT井筒密封工具可以確保HP/HT條件下的井筒氣密封隔離性。
BRIMSTONE高溫、高壓(HP/HT)井筒密封工具是一種高性能的可鉆式橋塞,通常用于增產、固井、臨時棄井或永久棄井作業期間的層間隔離。該工具符合ISO 14310 V0級標準,溫度為500°F(260°C)時能夠承受25,000 psi(172.36 MPa)的壓差。石油圈原創www.h29736.cn
BRIMSTONE HP/HT井筒密封工具可以使用電纜,配合貝克休斯的HP/HT非爆炸式靜液壓坐封工具或E-5電纜壓力坐封總成,從而實現快速準確部署;也可以使用連續油管配合HPHT J型液壓坐封總成進行部署。BRIMSTONE井筒密封工具由碳鋼制成,可使用結合了貝克休斯高級磨銑技術(AMT)的切削元件鉆除。
技術應用石油圈原創www.h29736.cn
- 增產或固井作業期間,進行層間隔離;
- 隔離套管鞋;石油圈原創www.h29736.cn
- 臨時或永久棄井;石油圈原創www.h29736.cn
- HP/HT作業環境。石油圈原創www.h29736.cn
技術特點石油圈原創www.h29736.cn
- 電纜或連續油管坐封:石油圈原創www.h29736.cn
? – 實現部署和操作的靈活性。
- 溫度高達500°F,壓力高達25,000 psi的作業環境下,工具上下達到V0級氣密封效果:
? – 在HP/HT環境下具有良好性能。
- 增大間隙:石油圈原創www.h29736.cn
? – 使用的密封材料可以避免抽吸力,更快、更安全地下入工具。
- 本體鎖定環:石油圈原創www.h29736.cn
? – 鎖定密封元件的坐封力,保證最佳的密封效果。
- 防旋轉機構:石油圈原創www.h29736.cn
? – 提高鉆除效率,通過節約時間和材料,達到節約成本的目的。
TOMBSTONE:封井和棄井的密封保障
TOMBSTONE永久式井筒密封工具是一種適用于P&A作業的可靠V0級密封工具。
在棄井作業期間,作業者經常遇到在水泥凝固之前,氣體在水泥中運移的問題,這可能導致嚴重的HSE問題,可能無法有效地進行棄井(P&A)作業。
TOMBSTONE永久式井筒密封工具符合ANSI / API 11D1 ISO14310 V0標準,在壓力為10,000 psi(68.9 MPa),溫度為40-250°F(4-121°C)范圍以內,可以保證氣密封效果。該工具可以有效避免氣體運移到水泥中,有助于減少重新注水泥相關的成本和時間,這一點對P&A作業來說非常重要。
TOMBSTONE密封工具部署方式靈活,可以使用電纜、油管或連續油管。優越的設計增加了TOMBSTONE工具和套管之間的間隙,可更快、更安全地下入井內。另外,當需要移除工具時,TOMBSTONE獨特的頂部通孔設計允許將其上部鉆除,而且可以在鉆除上卡瓦之前實現工具上下的壓力平衡。
技術應用石油圈原創www.h29736.cn
- 封井和棄井;石油圈原創www.h29736.cn
- 增產或固井作業期間的層間隔離。
技術特點石油圈原創www.h29736.cn
- 部署方法靈活:石油圈原創www.h29736.cn
? – 可使用電纜、油管或連續油管部署;
? – 減少作業成本和時間。石油圈原創www.h29736.cn
- 符合ANSI / API 11D1(ISO 14310 V0)標準:
? – 提供氣密性效果;石油圈原創www.h29736.cn
? – 減少運移到水泥中的氣體量。
- 獨特的卡瓦設計(經過了Q-125套管的現場驗證):
? – 具有可靠的套管咬合特性,可以快速鉆除。
- 頂部通孔設計:石油圈原創www.h29736.cn
? – 允許將工具的上部鉆除,可以在鉆除上卡瓦之前實現工具上下的壓力平衡。
- 良好的下入能力:石油圈原創www.h29736.cn
? – 間隙較大和鎖定結構,方便快速、安全下入,密封元件避免抽吸力。
應用案例
坐標:挪威海
技術挑戰石油圈原創www.h29736.cn
- 海上封井和棄井作業;
- 槽口回收作業;石油圈原創www.h29736.cn
- 切割并上提10.75-in套管;
解決方案石油圈原創www.h29736.cn
- 單次入井完成三個獨立作業;
- 采用XP閥,重新分配流道,以便伸出并回收多管柱切削齒;
- 提出了單次入井的解決方案,下入CROWNSTONE GTV井筒密封工具,替液,伸出多管柱切削齒,并切斷回接套管。
應用結果石油圈原創www.h29736.cn
- 減少兩次入井作業;
- 節約30小時的海上鉆機時間,節省了約100萬美元成本。
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來自/Baker Hughes ? 譯者/白小明 ? 編輯/Leia
Confirm a reliable seal in HP/HT conditions
BRIMSTONE HP/HT Well Barrier Confirms gas-tight wellbore isolation in HP/HT conditions.
The Baker Hughes BRIMSTONE high-pressure, high-temperature (HP/HT) well barrier is a high performance drillable bridge plug that is commonly used for zonal isolation during stimulation or cementing jobs, or for temporary and permanent well abandonment. It is ISO 14310 V0-rated and capable of withstanding 25,000 psi (1723.6 bar) differential pressure at 500°F (260°C).
It can be quickly and accurately deployed on wireline using a Baker Hughes HP/HT nonexplosive hydrostatic setting tool or an E-5 wireline pressure setting assembly or on coiled tubing with a HPHT J hydraulic setting assembly. The BRIMSTONE well barrier is manufactured of carbon steel and can be removed using Baker Hughes Advanced Milling Technology (AMT) cutting structures.
The BRIMSTONE barrier is part of the Baker Hughes STONE WALL V0-rated barrier portfolio—a comprehensive suite of tools that ensures gas-tight isolation throughout the well’s lifecycle.
Applications
- Zonal isolation during stimulation or cementing;
- Isolation of shoe track;
- Temporary or permanent well abandonment;
- HP/HT environments.
Features and Benefits
- Wireline or coiled tubing set:
? – Enables flexible deployment and operation.
- V0 gas rating above and below the tool at up to 500°F and 25,000 psi differential:
? – Provides high performance in HP/HT environments.
- Increased clearance:
? – Allows faster, safer run-in using packing element that prevents swab-off forces.
- Body lock ring:
? – Traps setting force in packing element to maintain optimal seal against pressure reversals.
- Anti-rotation mechanism:
? – Increases removal efficiency, saving removal cost through time and material.
TOMBSTONE: Ensure a permanent barrier for well plug and abandonment
TOMBSTONE Permanent Well Barrier Confirm a reliable, V0-rated barrier for P&A operations.
During well abandonment, operators often face issues with gas migrating into the cement before the cement can set, which can lead to serious HSE concerns and failure to properly plug and abandon (P&A) the wellbore.
The Baker Hughes TOMBSTONE permanent well barrier is validated to ANSI/API 11D1 ISO 14310 V0 standards at 10,000 psi from 40-250°F (4-121°C) to ensure a gas-tight barrier. Eliminating gas migration into the cement helps reduce the cost and time associated with re-cementing, which is especially important during P&A operations. The TOMBSTONE barrier offers ?exible deployment options using wireline, tubing, or coiled tubing.
The barrier’s superior design increases the clearance space between the tool and casing for faster, safer run-ins. And, if removal is needed, the unique top venting design allows for the upper portion of the barrier to be drilled out, permitting pressure equalization across the tool before drilling out the upper slips.
The TOMBSTONE permanent barrier is part of the Baker Hughes STONE WALL V0-rated barrier portfolio—a comprehensive suite of tools that ensures gas-tight isolation throughout the well’s lifecycle.
Applications
- Well plug and abandonment;
- Zonal isolation during stimulation or cementing.
Features and Benefits
- Flexible deployment methods:
? – Can be deployed via wireline, tubing, or coiled tubing;
? – Reduces operational cost and time.
- ANSI/API 11D1 (ISO 14310 V0) validated:
? – Provides a gas-tight barrier;
? – Mitigates gas migration into cement.
- Unique slip design (tested and field-proven in Q-125 casing):
? – Combines reliable casing bite characteristics with quick millability.
- Top-venting design:
? – Allows for the upper portion of the barrier to be drilled out, permitting pressure equalization across the tool before drilling out the upper slips.
- Superior running characteristics:
? – Provides increased clearance and locked construction for faster, safer run-in with packing element locked against swab-off forces.
Triple-Application, Single-Trip Slot Recovery Solution Saved USD 1 Million
Location: Norwegian Sea
Background and Challenges:
- Offshore plug and abandonment;
- Slot recovery operation;
- Cut and pull 10.75-in. casing .
Baker Hughes Solution
- Completed three discrete operations in a single run;
- Deployed XP valve to reconfigure flow path for activating and deactivating multistring cutter;
- Provided single trip solution to set the CROWNSTONE GTV well barrier, displace the well, activate the multistring cutter, and cut the tie back.
Results
- Reduced operation by two trips;
- Eliminated 30 hours of offshore rig time, resulting in an estimated savings of USD 1 million.
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