
斯倫貝謝新創插入式射孔槍系統,能實時井下測量、監控和確認作業過程,降低作業風險,提高作業效率。
來自 | E&P
編譯 | 白小明
斯倫貝謝近期推出Tempo帶測量儀的對接式射孔槍系統,是業內首款完全集成了創新設計的插入式射孔槍系統,它大大簡化了組裝、裝槍和射孔流程,具備先進的實時井下測量功能來監控和確認作業過程,從而降低了作業風險,增加了安全性、可靠性和效率。
專利化的對接組件是Tempo射孔槍系統插入式設計的關鍵元素。它簡化了設備組裝流程并消除了造成未按設計執行射孔的一些因素:如技術性較強的壓接和接線失誤。射孔槍設計進一步簡化,密封件更少,長度更短,從而最大限度地提高了可用的槍串長度。與傳統系統相比,無論是單槍還是選擇性多槍,都只需極短的時間進行線下裝槍,從而進一步提高了安全性和作業效率。
憑借其工程控制和集成的測量功能,Tempo射孔槍系統符合API RP 67第2組規范的最高安全級別,射頻保護功能得到第三方獨立機構(ITPO)的驗證。在幾乎所有的使用情況下,都不用考慮射頻危害問題。
另外,通過引入先進的射孔測量功能,Tempo射孔槍系統可提供一整套實時、同時采集的數據,這對驗證和優化射孔設計和執行至關重要。強化的測量技術可以在射孔前、射孔過程中和射孔后獲得壓力、溫度、CCL以及伽馬射線(可選)數據,無需在緊湊的設計中添加減震器。
對于PURE *清潔射孔系統、P3 *射孔后處理以及火藥的處理,Tempo系統測量動態壓力,并在射孔后數秒內傳輸數據。Tempo系統還準確記錄震動峰值,以幫助驗證射孔槍震動建模并優化以后的操作。
應用
(1)采用中空傳輸工具的射孔槍系統
(2)單槍或選擇性多槍應用,單次入井最多可攜帶40槍
(3)整個射孔期間進行測量
(4)確保射孔期間動態欠平衡和震動峰值
優點
(1)射頻(RF)安全級別滿足API RP 67第2組規范,這意味著在大多數使用情況下,井場射孔作業可連續不中斷進行
(2)可提前配置射頻安全功能,提高作業效率并節省鉆機時間
(3)簡化的系統設計大大減少了組裝過程中出現人為失誤的可能性,從而提高可靠性并避免射孔槍未按設計執行操作
(4)與傳統的射孔槍系統相比,大大縮短了單槍和選擇性多槍的裝槍時間
(5)單支射孔槍長度更短,從而可組裝更長的槍串
(6)可以在地面和入井時徹底檢查系統的完整性
(7)在標準和鉻制套管中,通過關聯伽瑪射線和套管接箍定位器(CCL)的位置數據,確保精確的深度控制,套管最大直徑可達95/8-in
(8)快速、準確的壓力測量,確保動態欠平衡,保證射孔的清潔性
特點
(1)兼容深穿透和大井眼射孔彈
(2)兼容PURE清潔射孔系統和P3射孔后處理
(3)堅固耐用的傳感器和電子組件可承受反復的射孔槍震動
(4)有效的CCL測量數據
(5)電纜、泵送、E-連續油管或爬行器傳輸
(6)最高應用溫度達340℉




*小型發射機(手持無線電、蜂窩電話、藍牙、wifi,駕駛監控器等):≤5W。中型發射機(卡車和船用無線電):>5且<200 W。大型發射機(電視和無線電發射塔,海上雷達系統):≥200 W。
**盡管沒有射頻危害,但考慮到鋰電池的火災危害,建議不要在緊靠射孔槍的位置安裝任何帶有鋰電池的組件。
實用案例
Bapetco利用插入式Tempo射孔槍系統簡化射孔作業
挑戰:提高深井多層射孔作業的效率。
解決方案:部署Tempo帶測量儀的對接射孔槍系統,它采用集成測量功能并增強了安全和效率的插入式設計。
結果:通過比之前節約一半多的裝槍時間,并較早進行系統完整性井下確認,大幅節約了作業時間。
Badr El Din石油公司(Bapetco)是殼牌埃及石油公司與埃及通用石油公司共同組建的一家合資企業,其想要提高西部沙漠深井多層射孔作業的效率。無論使用傳統的單槍還是選擇性多槍系統,組裝設備和裝槍都需要很長的操作時間,并且在將系統傳輸到位前無法驗證系統的完整性。在這些深井中,任何在將系統傳輸就位前無法診斷出來的連接失誤,由于需要將系統起出地面進行維修,都會造成漫長的作業等停時間。Bapetco也非常擔心起槍出井時可能對人員造成的危害。
斯倫貝謝推薦使用全新的Tempo帶測量儀的對接射孔槍系統來簡化部署并提高操作安全性。這種緊湊型射孔槍系統最多能夠攜帶40槍進行選擇性射孔,以有效射穿多個儲層,系統在單次入井中實現了爆炸物有效載荷的最大化。插入式設計簡化了裝槍過程,通過消除傳統射孔槍系統所需的現場壓接和接線問題,提高了安全性和可靠性。在連接到有線電纜頭和入井前,操作人員在地面可采用在線診斷來檢查Tempo系統的完整性。在將射孔槍下入到地面以下至少200英尺后,就可以進行確認檢查,而無需等到將射孔槍下入到目標射孔深度。
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Plug-in system efficiency paired with full-visibility perforating
The Tempo* instrumented docking perforating gun system is the industry’s first perforating gun system to fully integrate an innovatively designed plug-in gun that significantly simplifies assembly, arming, and firing with real-time advanced downhole measurements for monitoring and confirming operations to mitigate risk while increasing safety, reliability, and efficiency.
New gun design for improved perforating outcomes
Proprietary docking components are the key element of the Tempo gun system’s plug-in design. They simplify assembly and eliminate the major causes of perforating misfires: technique-sensitive crimping and wiring. Gun design is further streamlined with fewer seals and reduced lengths, which in turn maximizes the usable gun string length that can be deployed.
Both single and selective guns can be armed offline in significantly less time than required for conventional systems to further improve safety and operational efficiency.
With its engineered controls and integrated measurement capabilities, the Tempo gun system provides the highest level of safety in compliance with API RP 67 Group 2 specifications, with RF protection verified by an independent third-party organization (ITPO). RF silence requirements are eliminated in almost all use cases.
Integrated measurements for real-time insight
By incorporating advanced perforating measurements capability, the Tempo gun system delivers a complete suite of real-time, simultaneously acquired data that are critical for verifying and optimizing perforating design and execution. The ruggedized measurement technology obtains pressure, temperature, CCL, and optional gamma ray before, during, and after perforating without the need for a shock absorber in the compact design.
For PURE* clean perforations system, P3* post-perforating treatment, and propellant treatments, the Tempo system measures the dynamic pressure and transmits the data within seconds after firing. The Tempo system also accurately records peak shock to help validate gun shock modeling and optimize future operations.
APPLICATIONS
■ Hollow carrier perforating gun systems
■ Single or selective perforating applications with up to 40 guns in a single descent
■ Advanced measurements throughout perforating
■ Confirmation of dynamic underbalance and peak shock while perforating
BENEFITS
■ Radio frequency (RF) safe per API RP 67 Group 2 specifications means that wellsite operations can continue uninterrupted during perforating operations in most use cases
■ RF-safe capability enables arming in advance to improve operational efficiency and save rig time
■ Simplified system design significantly minimizes the potential for human error during assembly to increase reliability and eliminate perforating misfires
■ Gun arming time for single and selective guns is greatly reduced in comparison with conventional gun systems
■ Shorter gun lengths support deploying extreme-length gun strings
■ Integrity of the system can be fully checked at surface and while running in hole
■ Precise depth control is ensured by correlation using both gamma ray and casing collar locator (CCL) in standard and chrome tubulars for diameters up to 95/8 in
■ Fast, accurate pressure measurement verifies the dynamic underbalance for delivering clean perforations
FEATURES
■ Compatible with both deep penetrating and big hole shaped charges
■ Compatible with PURE clean perforations system and P3 post-perforating treatment
■ Ruggedized sensor and electronics package to withstand repeated gun shock
■ Powered CCL measurement
■ Wireline, pumpdown, e-coil, or tractor conveyance
■ Applications up to 340 degF
Case Study
Engineered docking design cuts arming time by more than half and increases operational safety, reliability, and efficiency
Challenge: Improve the efficiency of multizone perforating operations in deep wells.
Solution: Deploy Tempo instrumented docking perforating gun system, which features a safety- and efficiency-enhancing plug-in design with integrated measurements capability.
Result: Saved significant operational time by arming perforating guns in less than half the previously required time and conducting early downhole verification of system integrity.
Perforating challenges in completing deep wells
Badr El Din Petroleum Company (Bapetco), a joint venture between Shell Egypt and the Egyptian General Petroleum Corporation, wanted to improve the efficiency of multizone perforating operations in deep wells in the Western Desert. Whether single or selective conventional perforating gun systems were used, significant operational time was required to assemble and arm the guns, and the integrity of the system could not always be verified until it was conveyed to perforating depth. In these deep land wells, any connection failures that could not be diagnosed until the gun was at depth caused lengthy operational downtime by requiring return to surface to be remedied. The risks posed to personnel in retrieving the live guns were also a major concern for Bapetco.
Innovative perforating system design for increased safety, reliability, and efficiency
Schlumberger recommended using the new Tempo instrumented docking perforating gun system to streamline deployment and support operational safety. This compact gun system enables running up to 40 guns for selective initiation to efficiently perforate multiple reservoir zones with a maximized explosives payload in a single trip in the well. The plug-in design simplifies the arming process to increase safety and reliability by eliminating the variability introduced by the wellsite crimping and wiring required for conventional gun systems. Onboard diagnostics are used to check Tempo system’s integrity at surface, before connecting to the wireline cable head and running in hole. A confirmation check can then be conducted once the guns are at least 200 ft below ground level, instead of requiring the guns to be at the target perforating depth.
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