
在2016年的OTC大會上,斯倫貝謝正式推出了MaxPull高拉力井下電纜工具,該系統可以在深達40000 ft (12192 m)甚至更深的井中上提重量為18000 lbf 至30000 lbf的工具。
斯倫貝謝主管電纜的負責人Hinda Gharbi說:“這是目前行業內能提供最高拉力的作業電纜,有了這種電纜傳輸工具,即使面對復雜的作業情況,現場操作人員在進行電纜作業時也可以省去鉆桿的使用,節約時間的同時還能提高直井作業效率并將粘卡風險最小化。除此之外,由于沒有使用常規的鉆桿作業,還可以降低現場作業的風險?!?/span>
攻克難題 ?行業最高規格的作業電纜
MaxPull在使用中提拉上限可以達到30000-lbf,該公司稱MaxPull比之前系統的提拉能力提高了43%。通過與電纜爬行器聯合使用,就能夠進一步提升電纜進入復雜井眼軌跡的能力,并最小化測井次數。
目前,該系統的現場測試已經結束,測試地點包括了中東、歐洲、亞洲、非洲和美洲的多個油田,幾乎覆蓋了各種井況,實際應用效果非常好。
在過去的十年中,隨著鉆井技術不斷成熟,深水、超深水、非常規油氣田的開發和大位移井的數量顯著增加,井況和完井過程也變得越來越發雜。在這些復雜井況下獲得足夠有效的油藏數據無疑是非常重要的,然而,復雜的井下條件也增加了油藏數據獲得的難度。
為應對這些挑戰并更有效的控制風險,MaxPull講多種專門為降低風險而設計的各種組件與TuffLINE*平衡扭矩復合電纜整合,共同下入井中工作,TuffLINE 30000電纜就是一種在工具整合中具有代表性的平衡扭矩復合電纜。由此就產生了世界上第一個拉力可達30,000-lbf的電纜傳輸工具,達到了前所未有的安全性、可靠性和效率,還可以到達之前的電纜無法下入的井眼和環境中工作。
將MaxPull系統的能力和UltraTRAC*全能型電纜爬行器相結合還能進一步提高推拉能力,能夠為所有的井眼環境提供完整的傳輸解決方案,具有優越的性能:
- 在墨西哥灣成功完成了深度超過36000ft 的測井作業
- 在北美非常規作業的水平井中,成功完成作業
- 在深水油藏中有效地降低工具粘卡的風險
- 擺脫了復雜井況下對傳統鉆桿傳輸的依賴,節約時間和耗費
- 在偏遠地區的作業中可節約對常規的高強度電纜進行維護運輸的費用
應用
MaxPull能夠根據客戶特定的井況和測井計劃量身定制解決方案,確保電纜數據采集最有效、風險最低。
- 深水和超深水井
- 深度超過40000ft的井
- 陸地和海上的斜井、大位移井和水平井
- 非常規井、不規則軌跡的井眼
- 松散地層中的大位移井
技術優勢
- 通過工程設計消除了傳統電纜數據采集的限制,MaxPull傳輸系統能最大程度的減少鉆機閑置時間:
- 顯著降低工具粘卡風險,節約鉆機時間
- 提高整套系統的提拉能力
- 可以與雙向爬行器共用
- 井內電纜可靈活轉動,提高工作效率
- 減少工具組合的下入次數,測井速度更快
- 在任何不規則形態的井眼中都能擺脫對于鉆桿傳輸測井的依賴
- 在任何井眼環境中都能獲得有效的高分辨率油藏數據,為制定決策提供更多信息
- 在整個作業過程中,無須將電纜帶回岸上進行日常維護,減少了物流成本和時間。
- 消除了在傳統電纜作業中出現的深度準確性問題
- 通過提高電纜對抗重力影響的能力,擴大電纜入井范圍,消除對試驗井進行數據采集的幾何形態限制
- 能夠下入套管井進行先進的數據采集,避免信息缺口
- 無須等待電纜干燥,節省大量的深水鉆機時間
MaxPull 30000系統
不管是在陸上還是海上環境,對于所有的井配置,MaxPull系統都可以作為標準的傳輸系統下入井內,也可以為了達到最佳的電纜傳輸性能而采用定制的模式。
TuffLINE 30000平衡扭矩復合電纜是行業內強度最高的井下作業電纜工具,與TuffLINE 18000 和TuffLINE 26000電纜相同,TuffLINE 30000電纜采用了聚合物鎖緊的鎧裝層突破技術,擺脫了現有鎧裝電纜的技術限制。該電纜的固有扭矩可以通過增加內部鎧裝線股的強度來實現,聚合物對鎧裝層的有效包覆能夠阻止鎧裝層的扭矩累積,防止出現部分區域受力過大的現象出現。TuffLINE 30000電纜兩端的抗斷強度安全界限比標準的高拉力鎧裝電纜高出了10000lbf,總體抗斷強度也超過了43000lbf。
TuffLINE 30000電纜采用了行業領先的16 AWG(American Wire Gauge美國線規)導體作為芯線,能在深度超過40000ft的井中將長度超過175ft、重達6000lbf的工具組下入井內。工具組合能夠減少入井次數,在深水平臺,每趟能平均節約12小時甚至更長時間。
來自/Schlumberger ? ? 譯者/鄭斯赫 ? ? 編輯/Lemon
Schlumberger has launched the MaxPull high-pull wireline conveyance system, which can pull from 18,000 lbf to 30,000 lbf in wells 40,000 ft (12,192 m) deep or more.
Hinda Gharbi, president, Wireline, Schlumberger, said: “With the industry’s highest-pull wireline conveyance system, drillers can expect drill pipe-free wireline operations in any environment with vertical well efficiency and minimum sticking risk. In addition, our customers can mitigate operational risk and save time during comprehensive data acquisition by eliminating the use of conventional drill pipe conveyance.”
The new system can pull up to 30,000-lbf line tension, which the company said is 43% higher than previously possible. It says that the system with wireline tractors further improves well access in complex well trajectories while minimizing the number of logging runs.
The system has been tested in a wide variety of well environments and trajectories in the Middle East, Europe, Asia, West Africa, and North and South America.
As drilling technology matures, the complexity achieved with deepwater, ultradeepwater, unconventional, and extended- reach wells has significantly intensified in the past decade. However, these increasingly deeper and longer wells and the diverse reservoirs they access pose heightened challenges and risk for acquiring the data needed for reservoir characterization.
To meet these challenges and effectively manage risk, the MaxPull* high-pull wireline conveyance system integrates components specifically engineered for risk reduction to deploy wireline tools on TuffLINE* torque- balanced composite cables, including the latest addition to the industry’s strongest and highest-safety cables: TuffLINE 30000 cable. The result is the world’s first 30,000-lbf conveyance system, providing unparalleled safety, reliability, efficiency, and sticking avoidance, even in well trajectories and conditions that were not previously wireline accessible. Augmenting the MaxPull system’s capabilities with the UltraTRAC* all-terrain wireline tractor further increases push and pull capabilities to provide the complete conveyance solution for every possible well environment.
- successfully log wells deeper than 36,000 ft in the Gulf of Mexico
- tractor hundreds of thousands of feet in horizontal wells in North American unconventional plays
- effectively reduce tool sticking risk in emerging deepwater reservoirs
- eliminate conventional reliance on costly and time-consuming drillpipe conveyance for increasingly complex well environments
- save millions of dollars on maintenance transportation trips needed for conventional high-strength cables deployed in challenging remote exploration wells.
Applications
MaxPull conveyance systems are customized for the well environment and the logging program to provide the most efficient and lowest risk wireline acquisition solutions:
- Deepwater and ultradeepwater wells
- up 40,000 ft in depth and requiring
- Land and offshore deviated- development reservoirs
- Land and offshore extended-reach and horizontal wells
- Unconventional wells
- Complex-geometry boreholes
- Extended-reach wells in unconsolidated formations
Benefits
By engineering out the traditional limitations of wireline acquisition, MaxPull conveyance systems provide maximum rig flat-time savings and numerous other benefits:
- Rig flat-time savings from highly reduced tool sticking risk
- High pull capability across the system
- Aided by bidirectional tractor force
- Multiple jarring and cable cycling capabilities
- Rig-time savings through improved well access efficiency
- Rig-time savings with fewer descents of longer, heavier tool combinations and faster logging speeds
- Rig-time savings by elimination of reliance on pipe-conveyed logging in any borehole geometry
- More informed decision making based on cost-effective, complete, comprehensive, and highest possible resolution acquisition of reservoir data in any borehole environment
- Reduction in logistics costs and maintenance turnaround time resulting from no routine cable maintenance trips to shore during the complete well drilling program
- 24 hours of rig-time savings by eliminating the cable seasoning required for all standard high-tension cables
- Elimination of cable depth accuracy issues that occur with conventional cables
- Rig-time savings from reduced seal failures by positioning large wireline formation tester toolstrings with rollers
- Elimination of geometry constraints on pilot wells for data acquisition by extending wireline access beyond gravity descents
- Prevention of information gaps through cased hole access for advanced data acquisition
- Increased safety for high-tension operations with risk mitigation and prevention
- Improved wireline logging efficiency from fewer runs of heavier, longer tool combinations and avoidance of drillpipe conveyance
- Reduced cable maintenance and related transportation logistics
- Greater sticking avoidance through minimized risk of fishing operations and associated rig flat time
- Substantial deepwater rig-time savings with no cable seasoning required
MaxPull 30000 System
The MaxPull system can be deployed as a standard conveyance system or customized for optimal wireline performance delivery in all well configurations across all land and offshore environments.
- 30,000-lbf TuffLINE 30000 composite cable
- OSU-N high-capacity unit
- Capstan 30000 with 30,000-lbf tension-relief capability
- WDR-70 drum with 43,000-ft cable capacity
- Surface-programmable smart wireline jar
- WellSKATE low-friction well-access accessories
- SureLOC electronically controlled cable release device (ERCD) complemented by multiple inline release devices positioned strategically along the toolstring
- UltraTRAC all-terrain wireline tractor for additional 3,000 lbf of push and pull
- MaxWell* integrated field acquisition system for management of power, telemetry, and data
The recently introduced TuffLINE 30000 torque-balanced composite cable is the industry’s highest-strength cable. Like TuffLINE 18000 and TuffLINE 26000 cables, TuffLINE 30000 cable employs the breakthrough technology of polymer-locker armors to overcome the fundamental limitations
of current armored cables. The cable’s inherent torque is balanced by increasing the thickness of the inner armor strands. Polymer encapsulation effectively locks the armors to prevent armor torque accumulation. The result is cable in a permanent ends-fixed condition, which raises the ends-free breaking strength safety margin of TuffLINE 30000 cable to an unprecedented 10,000 lbf above the safe working load (SWL) of standard high-pull armored cable. TuffLINE 30000 cable also has an ends-fixed breaking strength in excess of 43,000 lbf.
TuffLINE 30000 cable incorporates industry- leading 16 AWG gauge conductors to enable reliable conveyance of tool combinations longer than 175 ft and at 6,000 lbf in well depths exceeding 40,000 ft. Combining tools reduces the number of descents in the well, saving an average of 12 hours or more per trip on a deepwater rig.
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