
通過對比分析巴肯中部連續油藏區域內的油井完井方式,本文對該區域現生產中所采用的主要完井技術進行了評價,并對其完井設計、完井方法及壓裂操作進行了討論。通過與其他完井方式對比,本文重點評估了多孔壓裂滑套系統(MEFSS)完井技術的可行性和生產效率。
引言
目前巴肯中部油藏最常用的三種完井方式為柱塞射孔(P&P)、單孔壓裂滑套系統(SEFSSs)和多孔壓裂滑套系統(MEFSSs)。石油圈原創www.h29736.cn
傳統的P&P技術屬于直井完井技術,后被改良,應用于水平井筒完井中。為了適應水平井開發并提高其抽汲能力,出現了復合壓裂封堵技術。固井,作為P&P方法完井中井筒的傳統封隔方法,卻很難應用于水平井。而為了更好地實現分段壓裂,現場產生了對無干擾完井系統的需求。因此,作為能夠克服水平井筒完井中諸多難題的單孔壓裂滑套(SEFSS)技術,在現場開始得到發展和應用。
SEFSS完井技術選用特定尺寸的球體,從井口投入,打開預先安裝在完井尾管柱處的滑套。由于壓裂施工采用從趾端至跟端循序泵壓的方式,所以這些投球還可以提供階段性的下游封隔。壓裂滑套系統可以與裸眼環形封隔器一起使用,或者,也可以在適當位置直接固定。
在巴肯油田,一般需要磨銑掉球座,SEFSS系統并不需要通過磨銑來保證目標儲層的正常生產。壓裂滑套系統技術還可以避免水和化學劑的使用。與P&P不同,該技術并不需要將封隔球泵至后沖洗深度處。由于球可以直接在空氣中被投置,因此在每一次壓裂施工中都可以節約數百桶的水。
在應用壓裂滑套技術時,許多工具都必須作為完井尾管管柱的一部分下到一定深度。與常規的下尾管操作相比,這增加了鉆井后下完井套管的復雜程度。
雖然上述安裝難題可以通過改進安裝方法和步驟來克服,但壓裂滑套系統通常還會限制可達到的壓裂級數。這是由于系統中所使用的球及球座的尺寸是逐級增大的,因此會受到完井管柱尺寸的限制。同時,這些不同尺寸球和球座的使用,特別是靠近完井段趾端尺寸較小的球座,會影響分段壓裂可采用的泵速。
研究背景
美國北達科他州巴肯中部油藏的油井在鉆井時,根據所處盆地位置的地質特點,通常先垂直鉆進7000~10,000英尺(2133.6m~3048m)至造斜點,隨后通過長約600~1,200英(182.88m~365.76m),角度約為90°的造斜段,鉆進到達真垂深(TVD)范圍在7500英尺(2286m)至大于11,000英尺(3352.8m)之間的水平井段起點處。之后,鉆進長約至10,000英尺(3048m),直徑約為57/8至61/8英寸的水平井眼段。
鉆井完成后,總井深通常大于20,000英尺(6096m)。下7英寸套管柱,覆蓋至整個造斜井筒段并固井。下41/2英寸尾管柱至總測量深度處,并懸掛在7英寸的套管柱中。隨后,采用三種完井方式(P&P, SEFSS和MEFSS)中的任意一種,建立井筒與儲層的流動通道,以便對水平段井筒30處,甚至更多處的目標層段進行壓裂。
本文選擇四口互為補償井的油井作為一個研究樣本。該四口油井的完井方式涵蓋了巴肯中部常見的三種完井技術,并具有相似的油藏性質和井身結構設計,有利于進行合理的比較。
通過對數月期間公開記錄的收集和記錄,可以得到油井的產量數據。根據已發表的油井參數,對產量水平進行歸一化處理,并繪制相應圖件以便分析。
本文的研究目的是通過分析確定,對于這一組補償井樣本,是否存在一種完井方式在提高油井產量上表現優于其他完井方式。石油圈原創www.h29736.cn
完井方式
如前所述,巴肯油藏主要采用三種常見的完井技術,包括P&P,SEPFFs和MEFSSs。前兩種方式已經在文章中進行了闡述。
MEFSS
多孔多級壓裂滑套系統(MEFSS)也是采用投球式開關,但一個投球即可以打開目的壓裂段的多個壓裂滑套。壓裂滑套和封隔器與完井尾管柱安裝在一起,并可以提供多個儲層流動通道。
在該系統中,仍然將球從地面投入。球會落至位于壓裂滑套內的坐封球座。然而,一個球將會穿過并打開多級滑套,直到落至位于目標段最后一級壓裂滑套上的固定球座,并將其封堵。此時管柱內壓力增大,從而打開最后一級目標壓裂滑套。這時投入的球會將目標壓裂滑套與上級壓裂段分隔開來。這將改變壓裂流體的流向,使其轉而從位于目標段的多級滑套的出口孔處流出。
通常,可以根據需求來設計出口孔以平衡流出流量。隨后對目標層進行壓裂,并投入另一個壓裂球打開上一組的MEFFS壓裂滑套。重復上述過程直到完成整個目標層的壓裂施工。
投入的球可以通過反排至地面進行回收,或者在井筒液中降解。
補償井產量分析
為了給后期的分析比較提供可靠的數據,研究中對補償井樣本的生產情況進行了長達數月的監控。
文中所示的圖表示了從公共數據資源中所獲得的每口樣本井的產量。樣本中的每口井都設計有一小段位于巴肯中部儲層的橫向分支井,并都采用裸眼封隔器來隔離各壓裂段。

圖1所示為采用三種不同完井技術的四口補償井分別在3個月和6個月時的產量數據。
隨后對四口井的產量水平進行持續監測,并繪制其結果,以便對其所用完井技術做出進一步的分析。所有井的監測時間至少為6個月,對于其中部分井,可以得到更長時間的產量結果。

圖2中,累計產量曲線的顏色與其數據來源井的圖例顏色相對應。石油圈原創www.h29736.cn
值得注意的是,為了得到最佳的比對分析結果,圖中所示的產量結果都經過了基于油井參數的歸一化處理。從所公布的產量水平來看,采用P&P完井和SEFSS完井方式的油井,其短期和長期的表現都十分相似。而采用MEFSS完井方式的兩口井,無論是初始階段還是從長期來看,則都有著更高的產量水平。
This paper evaluates dominant and currently applied completion methods by comparing wells in the Middle Bakken continuous resource play that have used all identified systems. The authors discuss these completion designs and methods and fracturing operations that are often executed. Assessment of viability and production efficiency of multiple-entry- point fracturing-sleeve-system (MEFSS) completions as compared with other completion methods is the primary focus of the complete paper.
Introduction
The three most common completion techniques in the Middle Bakken are plug and perforation (P&P), single- entry-point fracturing-sleeve systems (SEFSSs), and MEFSSs. Traditional P&P techniques were developed initially for vertical-well applications and then adapted to horizontal wellbores. As a result, composite-fracturing-plug de- sign had to evolve for horizontal-well deployment and pumpdown capabili- ties. Cementing, typically the isolation method for P&P-completed wellbores, is also difficult in horizontal wellbores. Because of the need for an interven- tionless completion system to facili- tate compartmentalized stimulation de- signs, development and use of SEFSS technologies to overcome many of these challenges came into accepted practice.
SEFSS technologies use specifical- ly sized balls that are dropped from surface to actuate sleeves that are pre- installed with the completion liner string. These actuation balls also pro- vide progressive downstream isolation as the treatment is pumped sequentially from toe to heel. Fracturing-sleeve sys- tems can be used in conjunction with openhole annular isolation packers or cemented in place. These systems do not require millout to ensure that a tar- get zone can produce, although the ball seats are typically milled in the Bakken system. Fracturing-sleeve technologies also help eliminate the use of water and chemicals because the isolation balls do not have to be pumped to depth post- flush as in a P&P technique. Because the actuation balls can be launched and landed on the fly, hundreds of barrels of water are typically saved on each indi- vidual treatment.
With fracturing-sleeve technology, many tools must be deployed to depth as part of the completion liner string. This increases the complexity of run- ning the completion casing after the wellbore has been drilled when com- pared with a conventional liner-running operation. While steps can be taken to overcome these installation challenges, fracturing-sleeve systems are often lim- ited in the number of fracturing stages that can be targeted because of the use of actuation balls and ball seats of grad- uated size against the completion tu- bular geometry. The use of graduated balls and ball seats can also have an effect on the rate at which fracturing stages can be pumped, especially for smaller-sized ball seats toward the toe of the completion.
Background
North Dakota Middle Bakken well- bores are typically drilled to a vertical-depth kickoff point of 7,000 to 10,000 ft, depending on basin geo- graphy; then, a curve is built to approxi- mately 90° in 600 to 1,200 ft, yielding a horizontal-wellbore start at a range of 7,500-ft to greater than 11,000-ft true vertical depth. From there, a 5?- to 6?-in. horizontal-wellbore section is drilled up to 10,000 ft, thus cre- ating a total well depth often greater than 20,000 ft. A 7-in.-casing string is run and cemented in place through the curve section of the wellbore. A 4?-in. completion liner string is run to total measured depth and hung off in the 7-in. main-bore casing string. One of three completion techniques is then used to create access to the formation and en- able the fracturing of 30 or more target zones along the horizontal section of the wellbore.
A sample of four wells was then se- lected that were offset to each other, as well as employing each of the com- mon Middle Bakken completion tech- niques. The offset-well sample had simi- lar characteristics and wellbore designs so that viable comparisons could be made. Production results from the wells were then gathered and recorded from public records over the course of sev- eral months. The production levels were then normalized on the basis of report- ed well parameters and graphed so that analysis could be performed. The goal was to determine for the offset-sample group whether one completion meth- od increased wellbore productivity over the others.
Completion Methods
As mentioned previously, wells in the Bakken system primarily apply three common completion techniques. The techniques include the P&P process, SEFSSs, and MEFSSs. The first two of these systems are detailed in the com- plete paper.
MEFSS. An MEFSS is also ball-actuated; however, a single ball will open mul- tiple fracturing sleeves in the target fracturing stage. The fracturing sleeves and isolation packers are installed with the completion liner string and pro- vide multiple entry points to the for- mation. Once again, an actuation ball is dropped from the surface. The ball will land on the ball seats inside each frac- turing sleeve; however, the actuation ball will pass through multiple sleeves, actuating them, until it will then seat and seal on a fixed ball seat in the last fracturing sleeve in the target stage. In- creased pressure will then open the last target fracturing sleeve. The actuation ball then isolates the target fracturing sleeve from previous fracturing stages and diverts fluid flow out the exit ports in the multiple sleeves in that target stage. Often, these exit ports can also be customized to balance outflow. The target zone is then stimulated, and an- other fracturing ball is dropped to ac- tuate the next set of fracturing sleeves in the MEFSS. The process is repeated until all target zones are stimulated. The actuation balls can then either flow back to surface or degrade in the well- bore fluid.
Offset-Well Production Results
Production results from the offset-well sample were monitored over a period of several months to provide the best possi- ble data set for comparison. The graphs in the complete paper illustrate the pro- duction from each of the sample wells obtained from public data sources. Each of the wells in the sample had a short lat- eral design drilled through the Middle Bakken layer of the formation. The wells in the sample used openhole packers as the annular isolation method between fracturing stages. Fig. 1 illustrates the 3- and 6-month production results from the four offset wells that used the three different completion techniques.
Production levels from the four off- set wellbores were then monitored con- tinually and graphed against each other to enable further analysis of the com- pletion techniques used. While all wells could be monitored for a period of at least 6 months, production results for some of the wells could be obtained for a longer period of time. The results depicted in Fig. 2 feature colors cor- responding to the well from which the production results were obtained.
It is important to note that the pro- duction results were normalized for sev- eral well parameters so that the best comparison could be made and analy- sis could be conducted. On the basis of the reported production levels, it ap- pears that the P&P and SEFSS wells per- formed very similarly in both the near and the long term. However, both of the wells that used the MEFSS completion technique had higher production levels, both initially and long term.
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