
BHGE推出的Subsea Connect與Aptara TOTEX-Lite水下系統,可以最大化海上油氣開發的價值!
來自 |?BHGE
編譯 | TOM 驚蟄
貝克休斯(BHGE)宣布推出水下開發新方法Subsea Connect。該方法主要包括Aptara TOTEX-lite水下系統,這是一套全新的輕型模塊化技術,專為油田全生命周期而設計。通過將規劃與風險管理、新型模塊化深水技術、創新型合作伙伴關系以及數字工具結合在一起,Subsea Connect可以將水下項目的經濟開發成本平均降低30%,并有可能在全球釋放160億桶的額外儲量。
憑借其全方位的技術產品組合,以及在整個開發過程中建立更緊密連接的能力,BHGE將目標設定為撼動海上開發項目所需成本中的80%。這為降低開發商的資本支出與運營成本,以及提高未經批準的項目商業可行性的項目提供了機會。
BHGE油田設備業務總裁兼首席執行官Neil Saunders表示:“近年來,我們在降低水下項目成本方面取得了不錯的進展,與陸上開發項目相比,它們已變得更具競爭力。雖然差距已經縮小,但我們正通過Subsea Connect將其提升到一個新的水平。在油田全生命周期內,實現從概念設計到試運行的長期、可持續變革?!?/span>
Subsea Connect是四個關鍵解決方案的組合:
- 項目連接:BHGE的獨立工作流程,始于有針對性的項目成果,為客戶提供獨立、靈活的項目評估與管理。項目連接方法消除了項目回收,降低了成本與項目超支,并提高了最終投資決策(FID)的速度。BHGE在整個價值鏈中具有無與倫比的廣度與深度,能夠在概念評估階段盡早參與,并加強協作,從而改變項目的經濟效益。
- 油藏至海上平臺技術方案:BHGE的全流程能力涵蓋了從油藏至海上平臺的各個方面。遠遠超出了水下范圍,包括油藏管理、油田開發、建井、海上平臺優化以及水下工程。BHGE的Aptara TOTEX-lite水下系統包括輕型緊湊型采油樹、模塊化緊湊型管匯、柔性復合立管、SFX井口解決方案、模塊化緊湊型泵以及水下連接系統。這些技術是模塊化的、結構化的、緊湊的,旨在對整個油田生命周期中不斷變化的條件做出更多響應,將總體擁有成本降低多達50%。
- 靈活的合作伙伴關系與商業模式:BHGE的合作模式非常靈活,旨在利用最高效、最成熟的合作伙伴關系,來滿足客戶的需求并提高項目經濟效益。BHGE的創新型商業解決方案與客戶的優先事項保持一致,有助于釋放更多價值。
- 數字化支持:BHGE利用下一代數字解決方案將關鍵技術分為不同層級,以延長正常作業時間并提高生產力。BHGE的engageSubsea資產生命周期管理方案就是具有代表性的例子。該方案旨在優化水下項目的規劃、執行與連接,從而加強資產維護的執行與遠程管理。engageSubsea通過預測分析將資產維護成本降低了2%,并將停機時間降低了5%。
Saunders說:“我們已經開始交付項目連接方案了。除了引入新的技術解決方案外,我們還在開發我們的水下生產系統(SPS)產品系列方面投入了大量資金,以確??s短交付時間(高達30% ),并提高反饋速度,我們的SPS產品目錄證明了這一點。包括一整套‘按訂單生產’,‘按訂單配置’以及‘按訂單設計’的定制產品。我們還與一家大型油氣公司簽署了一項協議,在明年為該公司提供Aptara輕型緊湊型采油樹?!?/span>
在德克薩斯州休斯頓舉行的發布會上,BHGE公司將向各大油氣公司揭曉Subsea Connect,Aptara TOTEX-lite水下系統以及SPS產品目錄。
Aptara輕型緊湊型采油樹
重量減輕50%,專為油田全生命周期內的靈活性而設計?!拔覀兏锩缘腁ptara輕型緊湊型樹輕巧緊湊,基于油田全生命周期方法,不僅可以降低初期資本投入,還可以降低油田全生命周期內的運營成本。這種TOTEX-lite方法采用了業內領先的獨特設計,可以在海床上進行調整,以滿足客戶油田在全生命周期內不斷變化的需求?!?/span>
創新設計、輕型,滿足您的生產需求。在油田全生命周期內,Aptara輕型緊湊型采油樹系統可根據客戶的需求進行調整,并可實現即插即用,無需引入額外的水下設備,比如水下增壓泵。與傳統的深水水下采油樹樹相比,它的占地面積顯著減少,這意味著設備本身的重量減輕了50%,并且可以將總支出(資本投入與運營支出)降低50%以上。
Aptara采油樹使客戶能夠升級采油樹系統,以適應不斷變化的儲層條件。該采油樹擁有業內首創的獨特專利設計,包括采油樹的創新型流動路徑與“采油樹帽”,還集成了管道完整性保護(HIPPS)與增壓等功能,可降低總體開發成本,并提高油藏采收率。油田全生命周期的采油樹帽還可以促進水下油井從生產井轉換為注水井,調整水下基礎設施以滿足油藏管理的需要。
- 專為油田全生命周期內的靈活性而設計;
- 在油田全生命周期內,無需引入額外的水下設備,創新型流動路徑可實現管道完整性保護、采油樹帽與泵帽的安裝;
- 重量減輕50%;
- 10個月的交付時間;
- 智能實時監控。
Aptara模塊化緊湊型管匯
“簡言之,就是用簡易挑戰復雜。BHGE正在重新思考水下油田的未來。我們推出了新的Aptara系列TOTEX-lite產品,從而簡化了水下油田的復雜性。Aptara模塊化緊湊型管匯是該系列輕型、智能化水下設備的一部分,旨在降低客戶的油田全生命周期的總體擁有成本?!?/span>
緊湊設計,增強了可操作性與可靠性。設計Aptara?模塊化緊湊型管匯系統的目的,就是要滿足業內對模塊化、預定制、可用常備配件管匯的需求,從而縮短周期時間成本,并減小設備占地面積。BHGE新型管匯的緊湊型設計可簡化水下油田的復雜性。
Aptara管匯設計采用4槽或6槽雙集管配置,以滿足客戶的管道需求。5英寸或7英寸分支閥塊可用于該管匯的分支閥連接,且帶有獨立的集管管道。管匯分支閥與我們的Aptara輕型緊湊型采油樹系統閥(例如5英寸采油樹需要5英寸管匯分支閥)相同,將標準化的界限擴展到了新的水平。如此一來,就可以大量購買閥門與鍛件等部件,從而降低成本與交付周期。
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Baker Hughes (BHGE) has announced the launch of its new approach to subsea development: Subsea Connect, including its Aptara TOTEX-lite subsea system, a suite of new lightweight, modular technologies designed for the full life of field. By combining planning and risk management, new modular deepwater technology, innovative partnerships and digital tools into a single offering, Subsea Connect can reduce the economic development point of subsea projects by an average of 30% and has the potential to unlock an additional 16 billion bbl of reserves globally.
With its fullstream portfolio and ability to make better connections across the development process, BHGE is positioned to influence approximately 80% of the costs associated with offshore projects. This provides an opportunity to lower operators’ CAPEX and OPEX requirements and transform unsanctioned projects into commercially-viable ones.
“In recent years, our industry has made good progress in lowering the cost of subsea projects to the point where they have become more competitive with onshore developments,” Neil Saunders, President & CEO of BHGE’s Oilfield Equipment business, said. “While the gap has narrowed, we are taking that to the next level with Subsea Connect, making long-lasting, sustainable change and driving value from concept to commissioning and over the full life of field.”
Subsea Connect is a combination of four key solutions:
- Project Connect: BHGE’s independent workflow begins with targeted project outcomes, offering customers independent, flexible project assessment and management. The Project Connect approach eliminates project recycle, reduces cost and project overruns, and increases speed to Final Investment Decision (FID). BHGE’s unmatched breadth and depth of capability across the value chain enables early engagement at the concept evaluation phase and greater collaboration, transforming project economics.
- Reservoir to Topsides Technology Solutions: BHGE’s fullstream capability covers all aspects of a development, from the reservoir to the topside. This goes beyond the subsea scope and includes reservoir management, field development, well construction, topside optimization and subsea engineering. BHGE’s Aptara TOTEX-lite subsea system includes the lightweight compact tree, modular compact manifold, composite flexible risers, SFX wellhead solution, modular compact pump and subsea connection systems. These technologies are modular, structured, compact and designed to be more responsive to changing conditions across the life of field, cutting total cost of ownership by up to 50%.
- Flexible Partnerships and Commercial Models: BHGE’s partnership model is flexible and designed to leverage relationships with the most efficient, established partners to meet customers’ needs and improve project economics. BHGE’s innovative commercial solutions, aligned with customer priorities, help to unlock additional value.
- Digital Enablement: BHGE is layering critical technologies with next-generation digital solutions to drive greater uptime and enhance productivity. BHGE’s engageSubsea asset lifecycle management solution is one example, designed to optimize the planning, execution, and connectivity of subsea projects, resulting in enhanced execution and remote management of asset maintenance. engageSubsea will drive up to a 2% reduction in maintenance costs, and up to a 5% reduction in downtime through predictive analytics.
“We’re already delivering against Subsea Connect,” Mr Saunders said. “In addition to the introduction of new technology solutions, we have invested significantly in structuring our subsea production systems (SPS) portfolio to ensure shorter lead times – by as much as 30% – and quicker responses, evidenced by our comprehensive SPS Catalogue, which includes a full suite of ‘Make to Order,’ ‘Configure to Order’ and ‘Engineer to Order’ variants. We have also signed an agreement with a major operator to provide the Aptara lightweight compact tree for deployment next year.”
Subsea Connect, the Aptara TOTEX-lite subsea system and BHGE’s SPS Catalogue were unveiled to E&P customers at a launch event in Houston, TX.
Aptara? Lightweight Compact Tree
Up to 50% lighter, designed for life of field flexibility
Our revolutionary Aptara? Lightweight Compact Tree is lightweight and compact and uses our life-of-field approach to reduce not just initial CAPEX but also OPEX over the entire life of your field. This TOTEX-lite approach uses a unique industry-first cap design that allows it to be adapted on the seabed to address the changing requirements of your field over its life.
innovative design, lightweight, adaptable to your production needs
The Aptara? Lightweight Compact Tree system adapts as your needs change through the entire life of your field, with a plug and play capability in the cap without the need to introduce additional subsea equipment like subsea boosting.? It has a significantly reduced footprint compared with traditional deepwater subsea trees, which means 50% less weight and the potential to reduce TOTEX (CAPEX + OPEX) by more than 50%.? The Aptara? tree allows you to evolve your tree system to suit changing reservoir conditions. Its unique patented industry-first design involves an innovative flow path and ‘caps’ for the tree that integrate functionality such as High Integrity Pipeline Protection (HIPPS) or add boosting capability to reduce your overall development cost or increase reservoir recovery.
The life-of-field cap also facilitates conversion of subsea wells from producer to water injection, adapting your subsea infrastructure to meet your reservoir management needs.
SELECT FEATURES
- Designed for entire life of field flexibility
- Innovative flow path enabling installation of HIPPS, production and pumping caps without need for other subsea kit through life of field
- Up to 50% lighter
- 10-month lead time
- Smart real-time monitoring
Aptara? Modular Compact Manifold
hallenging complexity with simplicity
BHGE is rethinking the future of subsea fields. We are simplifying the complex by launching the new Aptara?? family of TOTEX-lite products. The Aptara? modular compact manifold is part of this family of light and smart subsea equipment designed to reduce the total cost of ownership over the life of your field.
Compact design with enhanced operability and reliability
Our Aptara? ,modular compact manifold system has been developed to address the need for modular, pre-engineered manifolds that use off-the-shelf components, reducing cycle time cost and footprint. The new compact manifold from BHGE has been designed to challenge complexity with simplicity.
The Aptara? manifold design uses a 4-slot or 6-slot dual header configuration to suit your pipeline requirements and 5-inch or 7-inch branch valve blocks for its branch valve connections, with separate header piping. The manifold branch valves are identical to our Aptara lightweight compact tree system valves (e.g. 5-inch trees require 5-inch manifold branch valves), pushing the boundaries of standardization to the next level. This enables large volume purchase of components like valves and forgings, allowing us to hold the stock you need – reducing cost and lead time.
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