
Delmar Systems公司利用其RAR Plus技術首次完成了北海平臺的系泊斷開作業!
編譯 | 驚蟄
Delmar Systems公司在英國大陸架成功完成了Seadrill公司West Phoenix半潛式鉆井平臺系泊系統8根纜繩的斷開作業。在無需AHTS船只協助的情況下,僅耗時兩個半小時就完成了鉆井平臺錨索的斷開作業。目前,該公司已經與Equinor簽訂其它三次作業的合同,所有三口井都使用Delmar公司的可釋放錨泊系統。
Delmar公司的RAR Plus是采用雙重釋放機制(聲學與機械)的鉆井平臺錨定釋放系統。RAR Plus釋放完成后,可立即執行鉆井平臺的拖航。而傳統的平臺斷開技術,只有在良好的天氣條件下才能進行AHTS作業。
Equinor公司鉆機拖航作業的高級顧問Jan Petter Leirva?g表示:“我們有幸成為第一家使用該技術的公司,在沒有AHTS船舶支持的情況下,在北海成功實施了鉆井平臺錨索的斷開。針對鉆井平臺的拖航作業,我們一直在尋求安全高效的方法,RAR Plus則是我們邁出的重要一步。West Phoenix號將在三口井上安裝Delmar公司的RAR Plus系統,若測試成功,我們未來會將該系統應用到所有的鉆機隊伍。與Moray Systems和Delmar公司的良好合作,使我們實現了真正的雙贏?!?/span>
Delmar System公司技術服務副總裁John Shelton說:“我們很高興能夠將我們的可釋放錨泊系統引入北海,并利用RAR Plus技術為客戶節省大量的鉆機時間與船舶時間。我們期待此次與Equinor公司的合作,并希望未來在北海能夠與更多企業成為合作伙伴?!?/span>
在這三口井的項目中,首先執行了第一個斷開作業,纜繩的釋放流程為:兩根、兩根與四根。該項目將持續到2019年的第三季度。
RAR Plus引領了海上平臺可釋放錨定系統的革命,其減小了斷裂載荷(MBL),以提高堅固性;增加額定釋放載荷,以提高靈活性;獨立備用的機械釋放,以提高可靠性;直接與間接的遠程張力監測,以加強風險管控;ABS與DNV認證的系泊組件,性能可靠;作業不依賴AHTS船舶,觸發套筒可更快實現鉆井平臺的斷開。
RAR的下一代產品是RAR Plus,Delmar公司對這款35歲高齡的成熟設備,進行了一些改進。其中最重要的改進是增加了備用的機械釋放功能,當遠程聲學傳輸無法啟動RAR時,盡管發生幾率極小,依然擁有釋放系泊的能力。備用機械釋放裝置可繞過RAR Plus中的聲波、電子與液壓系統,它可以由鉆井平臺自身或附近支持船來驅動。
當聲波或手動激活釋放后,利用鉆機的絞車拉緊RAR本體,觸發套筒會與鉆井平臺的導纜器分開。當RAR被安全收回后,鉆井平臺就可以起航,不會受制于AHTS船舶作業。因為如果發生天氣停機或船舶故障問題,AHTS作業可能會推延鉆井平臺的拖航。
新設備的最小斷裂載荷(MBL)顯著增加至900噸,因此,即使應用于高強度的系泊纜繩,RAR Plus也不會成為限制MBL的組件。額定釋放載荷也提高至360噸以上,可在更高張力下實現斷開。每個RAR Plus都擁有ABS與DNV的設計和制造雙重認證,確保每個組件的設計、制造以及測試過程都進行最嚴格的審查。
RAR Plus還可以配備集成傳感器與聲學遙測系統,以提供局部纜繩的傾角、深度以及應變的實時連續監測。RAR Plus與平臺處理裝置內的傳感器,將通過聲學調制解調器和專有算法進行通信,實時顯示出平臺上的直接測量與間接計算的纜繩張力。這些數據獨立于鉆機現有的拉力計測量數據。
在系泊作業期間與鉆井作業期間,簡單易用的用戶圖形界面(GUI)可將寶貴的數據更直觀的展示出來,供鉆井平臺上人員使用。數據流還可以與三維懸鏈線監測系統結合,以減輕油井數量多的油田的系泊風險。當然,所有數據都將保存在平臺處理裝置與本地RAR Plus內存中,以供后續分析使用。遙測系統是選配的,對于不需要更強風險管控措施的應用,可以輕松移除。
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Delmar Systems successfully completed an 8-line disconnect of the mooring system on Seadrill’s West Phoenix semisubmersible drilling rig on the UK Continental Shelf. The rig disconnection was performed in two and a half hours without needing AHTS vessel assistance. The West Phoenix is currently under contract with Equinor for a three well campaign, all of which are using Delmar’s Releasable Anchor Mooring System.
Delmar’s RAR Plus is a dual-release action (acoustic and mechanical) rig anchor release. The RAR Plus allows for immediate rig transit after release with the RAR Plus’ nested in their trigger sleeves against the rig fairlead. This eliminates the weather window requirement that is typical for AHTS operations during a traditional rig disconnect.?
“We had the privilege of being the first to perform a successful disconnect in the North Sea without support of AHTS vessels,” Jan Petter Leirva?g, Equinor’s Senior Consultant- Rig Move Operations, said. “We are always looking for improvements when it comes to safe and efficient operations on our rig moves and the RAR Plus is definitely an improvement. The West Phoenix will have the Delmar RAR Plus’ on three wells to begin, and after a successful test period, we will look for opportunities across our rig fleet. Good cooperation with Moray Systems and Delmar has made this a true success.”
“We are excited to introduce our Releasable Anchor Mooring System to the North Sea and save our customers significant rig time and vessel time during rig disconnections using RAR Plus technology,” John Shelton, Delmar System’s Vice President of Technical Services, said. “We look forward to the continued success of this campaign with Equinor and many future ventures in the North Sea.”?
The first disconnect of the three well program was performed using group line releases of two lines, two lines, and four lines. Equinor’s three well campaign is scheduled to continue through Q3 2019.?
RAR Plus?- Leading the Releasable Anchor Revolution
- Increased Minimum Break Load (MBL) for increased robustness
- Increased release load rating for greater flexibility
- Independent backup mechanical release for ultimate reliability
- Remote direct and indirect tension monitoring for enhanced risk mitigation
- ABS and DNV Certified Mooring Component
- Trigger-sleeve nesting capability for faster rig disconnects not dependent on AHTS vessels
The next generation of the RAR is the RAR Plus?, and it comes with some impressive improvements to an already proven device with 35+ years of history. Perhaps the most important development is the addition of a mechanical backup release feature, which ensures the ability to release the moorings on the very small chance that the remote acoustic transmission fails to actuate the RAR. The backup mechanical release bypasses the acoustic, electronic, and hydraulic systems in the RAR Plus?, and it can be actuated by either the rig itself or with a nearby support vessel.? After acoustic or manual activation of the release, the RAR body can be pulled taut with the rig’s winch and nested with the trigger sleeve against the rig’s fairlead. With the RAR securely nested, the rig can sail away without needing to rely on AHTS vessel operations that can delay a rig move if weather downtime or vessel breakdown issues occur.
The new device also has a significantly increased minimum break load (MBL) of 900 tonnes, so that the RAR Plus? isn’t the limiting MBL component even in systems with high strength components in their mooring lines. The release load rating has also been increased to over 360 tonnes, allowing for disconnection at higher line tensions. Every RAR Plus has dual design and manufacturing certifications from both ABS and DNV ensuring the utmost scrutiny on design, manufacturing, and testing processes for every single unit.?
The RAR Plus? can also be equipped with an acoustic telemetry system with integrated sensors providing real-time continuous monitoring of local line inclination, depth, and, strain. The sensors inside the RAR Plus and topside processing unit will communicate through acoustic modems and proprietary algorithms to display both direct-measured and indirect-calculated line tensions onboard the rig in real-time. This data is independent of the rig’s existing load cell tension readings. A user-friendly graphical user interface (GUI) will display valuable data for onboard personnel to use during mooring activities and for the duration of the drilling campaign. The data stream can also be integrated with 3D catenary monitoring systems, providing ultimate risk mitigation for mooring in congested fields. Of course, all data will be saved in both the topside processing unit and locally within the RAR Plus? memory for any desired post-analytical purposes. The telemetry system is optional and can be easily removed for applications that do not require enhanced risk mitigation measures.
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