
Chukar Waterjet公司在5月2-5號召開的休斯頓國際海洋技術博覽會(OTC)上介紹了最新研發的SUB-JET 3000? ROV(遠程操控潛水器)技術設備,該新型設備攜帶動力源和多功能超高壓(UHP)磨料水力射流系統,可下放至水深達3000米的深水環境進行切割作業,切割鋼管壁厚可達250毫米。當射流壓力達到390MPa時該設備可快速清除表面涂層、腐蝕帶以及管柱海洋附生物。通常情況下,SUB-JET 3000?安置于一個可下懸設備且與ROV相聯接,ROV的輔助動力源為設備提供所需動力。
100馬力的SUB-JET 3000?系統每分鐘可輸出7.5升磨料水,壓力高達390MPa。系統共攜帶35升體積的磨料,可支持30~90分鐘的磨料射流切割作業。ROV通過液壓油給射流增強器和相關工具提供動力,24伏直流電壓(300瓦)作為控制電源,通過光纖數據線聯接到頂部控制器。
系統滿負荷運行需要每分鐘供給150~200升的液壓油,當ROV的液壓油不夠充分時,SUB-JET 3000?還可以在較低輸出流量下開展作業,此情況下磨料水射流切割與涂層清除作業仍可開展,只是作業速率下降。SUB-JET 3000?系統甲板稱重達500千克,其在水中所受浮力可抵消35升磨料重量。
在休斯頓國際海洋技術博覽會期間,Chukar Waterjet公司還會一同展示C-JET 3000獨立式的水下射流系統,該設備具備與SUB-JET 3000?系統相同的磨料水射流切割能力,與150馬力的SHPU安置在一起且與具備其他功能的ROV系統相互獨立。相比于SUB-JET 3000系統,多功能的C-JET 3000系統可通過潛水員或ROV開展作業。其作業性能與SUB-JET 3000基本相同:作業水深可達3000米,射流壓力最高390MPa,支持30-90分鐘的磨料射流切割作業。
相對于傳統型水下切割清潔工具,Chukar Waterjet公司強力的水下磨料水射流切割系統作業更加安全、高效且具備多重優勢,增強了操作者的作業靈活性并可承擔更大型項目。不同于傳統切割設備,水力射流系統設備切割作業中不會產生熱量,降低作業期間氣袋圈閉被點燃的風險。
Chukar Waterjet公司的水力射流設備可用于深水快速反應作業、打撈作業或者快速拆解作業,其可快速清除最“頑固”涂層,比如三層聚丙烯,還可更加安全、高效地切割多層套管。此外,它還可提供紊流流態的甲醇流體來開展水合物堵塞疏通作業。這項應用源于墨西哥灣漏油事件期間該公司被要求緊急研發一套系統設備,下潛至水下1500米疏通一個被堵塞的容載系統。
產品概述石油圈原創www.h29736.cn
- 電動馬力可達150HP;
- 55kpsi/2超高壓射流增強器;
- 作業水深可達10000英尺;
- 可實現遠程控制作業;
- 設備尺寸:6”x6”x8”,重量<6300磅;
- 作業環境:海水、淡水、甲醇。
特性石油圈原創www.h29736.cn
- 8”厚重鋼管
- 儲油罐、管線、井口/立管
- 磨料射流清除水合物冰堵
- 磨料射流或旋轉清洗管柱海洋附生物或其他覆蓋物
應用石油圈原創www.h29736.cn
- 適用于棄置、打撈、檢查、水合物堵塞疏通、清潔等作業
- 水下設備切割移除;
- 海底失事船只切割打撈;
- 磨料射流或旋轉清洗以便隔離焊縫開展檢查。
來自/Chukar Waterjet ? ??譯者/姚園 ? ? 編輯/Lemon
SUB-JET? ROV-ATTACHABLE WATERJET SYSTEM CUTS STEEL UP TO 250 MM THICK, BLASTS AWAY COATINGS AND CORROSION AT 3900 BAR
Chukar Waterjet, Inc. will unveil its new SUB-JET 3000? ROV-attachable waterjet system at the OTC Offshore Technology Conference, May 2-5 in Houston. Look for Chukar in outdoor booth 546.
Chukar’s SUB-JET 3000 brings the power and versatility of ultra-high pressure (UHP) waterjet cutting and blasting to the deepwater subsea environment. Operable to 3000 meters, SUB-JET 3000 cuts steel as thick as 250 mm and quickly blasts away coatings, corrosion and marine growth at pressures up to 3900 bar.? The SUB-JET 3000 is deployed as an underslung equipment skid on a work class ROV and is powered from the ROV’s auxiliary power.
The 100hp SUB-JET 3000 produces 7.5 liters per minute of 3900 bar ultra-high pressure water for cutting and blasting. It carries 35 liters of abrasive, providing 30 to 90 minutes of cutting time.? The ROV provides hydraulic oil to power the waterjet intensifiers and operate attached tooling, 24 Vdc (300 watts) for control power, and a fiber optic data link to the topside controller.? The system requires between 150 and 200 liters per minute of hydraulic oil to run at full capacity but can be operated at lower output if the auxiliary oil is not available from any given ROV.? Cutting and coating removal are still effective at lower UHP output, only at slower throughput rates.? The system weighs about 500 kg on the deck and is neutrally buoyant with 35 liters of abrasive.
In addition to the SUB-JET 3000, Chukar also will exhibit its C-JET 3000 standalone subsea waterjet system.? The C-JET 3000 has the same cutting and blasting capabilities as the SUB-JET but is deployed independent of the ROV and is equipped with its own 150hp SHPU, freeing the ROV for other functions.
The versatile C-JET can be operated by a diver or ROV.? Operable to depths up to 3000 meters (10,000 feet), the C-JET 3000 cuts steel up to 250 mm thick and blasts away coatings, corrosion and marine growth at pressures up to 3900 bar.? Like the SUB-JET, the C-JET produces 7.5 liters per minute of 3900 bar ultra-high pressure water for cutting and blasting. It carries 35 liters of abrasive, providing 30 to 90 minutes of cutting time.?
Chukar’s powerful underwater waterjet cutting and blasting systems improve the safety and effectiveness of subsea operations and have numerous advantages over conventional subsea cutting and cleaning tools, giving operators increased flexibility and access to larger projects. Unlike conventional tools, waterjet cuts without heat, reducing the hazard of igniting trapped pockets of gas during cutting.? In addition, the tools used in a waterjet system cannot bind in the cut, jeopardizing asset integrity.
Chukar’s subsea waterjet equipment has numerous applications for deepwater emergency response operations, salvage operations, and rapid de-mobilization operations. Chukar systems quickly blast away even the toughest coatings, including three-layer polypropylene (3LPP), and provide a safer, more effective method for cutting multi-string casings for well severance. Waterjetting equipment also may be used to provide turbulence in a stream of methanol for hydrate remediation, an application Chukar developed in emergency response to the Gulf oil spill, when the company was asked to rapidly manufacture a system to clear a clogged containment system 1500 meters underwater.
PRODUCT OVERVIEW
- Surface-Powered 150HP Electric
- 55KPSI/2 GPM UHP Intensifier
- Operable to 10,000 ft. Depth
- ROV-Operable Tools
- Size: 6’x6’x8′; Weight: < 6,300 lbs
- Media: Seawater, Fresh Water, Methanol
ABRASIVEJET CUTTING
- 8″ Thick Steel
- Tanks, Pipelines, Wellheads/Risers
UHP WATERJETTING
- Blasting for removal of hydrate ice
- Blast or rotary cleaning for removal of marine growth and other coatings
APPLICATIONS
- Decommissioning, Salvage, Inspection, Hydrate Remediation, Cleaning
Application Examples:
- Cutting for removal of subsea structures
- Cutting for removal of subsea wrecks
- Blast or rotary cleaning to isolate welds for inspection
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